Week 5 : The launch of CSEB making

So, yeah, this week saw the start of the production of our CSEB - Compressed Stabilized Earth Blocks, also called "SSB" for Stabilized Soil bricks, or BTC in French, for Blocs de Terre Comprimée (manque un S pour stabilisée mais bref).

They are much more eco-friendly than the fired bricks (using a looot of wood to get cooked) or concrete (using a loooot of (imported) cement), as these blocks should count only 5% of cement for the stabilization, and don't need any plaster or paint or any other layer on them at the end to be confortable and beautiful.

So some soil has already been extracted and sieved, and kinda analyzed ( a bit too roughly unfortunately), we had a bag of cement ready, some water nearby, a large area for the curing was prepared, the machine was assembled and we were ready to start testing !

We made our first blocks on Monday afternoon, guiding the guys for the dry mixing, the wet mixing, the steps for the compression, the handling on the blocks. We had to adjust the press several times, and it took some time to get the right amount of water in the mix, but all in all we managed to make our first 25 blocks :)

Freshly made 240 x 240 x 90 mm soil block :)

After this first afternoon, we decided we should test some other mix, adding a bit of gravel and a bit of sand. Problem is, we'll only know after the 28 days of curing how that is...

Getting the right mix isn't all experimentation on-site...

Meanwhile, I still had to work on the developed designs of the family cottages, to send them to our structural engineer so he can design the foundations and we can proceed to their marking and start next week - hopefully.

These designs are a change in the program so it took a bit longer to get them... Plus the developed drawings have to boast some attractive layout of the CSEB blocks which will be visible - as the fact that they don't need plaster counts for a big part in their price competitivity.

That's it for this week ! I'll still work a bit over the weekend on the dormitory plan to get it at the same refinement level as the family cottages, as these buislings have to be built at the same time - the target is to have all them 4 roofed by beginning of December. Tick, tock.

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Week 26 - waiting for the roofs

So so soooo ! Everything is more and more beautiful here, as the buildings grow ! We can now have a good sense of space in them... and I can't wait for the roof structures to be put on ! The roofing structures have been being prepared for a while now...after we managed to optimize the system with the structural engineer. We had a good dialog, but then we faced a problem of delivery for some of the steel members which weren't available through the suppliers here. These are now coming, and hopefully the roofs can be installed from the end of next week - fingers crossed because we now have some rainy days and nights already... but nothing that can endanger the structures of the project so far. We tried to use as little wood as possible for the whole project, and especially for these roofs... Deforestation being a HUGE issue in Malawi, and me wanting to make a statement with marrying steel and tiles and thatch in these beautiful contemporary buildings ! Yes we

Week... 46 - Almost the roofs (this time for real) (I'm such an optimist)

I didn't realize I've waited for so long to post an update. It seems that the roofs have been under the works FOR EVER. We had wished to get them done by the end of November, before the rains would start. Well, something like 20 weeks later, now that the rainy season is ending, we still don't have the roof structures covered. Better doing it Necola's way : sit back and wait The contractor hasn't finished placing the designed (by structural engineers) structure, and then the tiles supplier, who is an engineer himself, wasn't happy with the structure at some places and asked the structural engineers to reinforce it. So now, we are in the final stages of putting that */&àçéè' structure up... My fingers are hurting, they've been crossed for too long now ;) But something is happening ! At the end of the day, it's going to be beautiful and inspiring :)

Starting Week 4

So last week saw another change of plans on site : Tuesday was the last day of the JCB on site, where it only worked for a couple of hours before having to be brought somewhere else, requested by the preparation of the presidential elections... We're getting ready to start making CSEB anyways, I had a closer look to the soil that is being prepared and sent several emails to ask for some advice. We're going to have to go though a test phase anyways, as we're not really sure of the soil we have... it's a good one no doubt, but is it really more sandy / more silty / more clayey ? This is unclear... This is not coffee And the collaboration with the structural engineer is a bit hard as he still didn't really look into what we want to do. Despite all of our discussions, he keeps having in mind that we're using the same type of material that people usually use here, which are hand pressed bricks with 20% cement as a stabilizer... Nope, not the same

Eco-Archi in Malawi

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